Nail Wire Collating Machine – The Most Powerful Solution for Fast, Precise, and Continuous Production
In industrial nail production, our machine provides high speed, full precision, and minimum scrap. It is designed to meet all needs of modern production lines. By automatically managing wire feeding, straightening, and collating processes, it eliminates operator error and delivers maximum efficiency. With its robust body, low-energy motor system, and smart control panel, it ensures trouble-free operation for many years and is the most reliable solution for continuous-production facilities.
Key Advantages
- 1. High-Speed Automatic Wire Collating: Speed capacity suitable for hundreds of nails per minute; ideal performance for large orders with uninterrupted operation.
- 2. Perfect Measurement and Precision: Nail length, diameter, and collating spacing are adjusted with millimetric precision; standard results in every run.
- 3. Low Maintenance – High Durability: Longer service life with a special mechanical system that reduces vibration and wear.
- 4. Smart Control Panel: PLC-supported structure; performs all settings automatically, while the operator only manages production.
- 5. Energy-Efficient Design: Reduces operating costs with low-energy motor and gear system.
- 6. Advanced Safety Systems: Safe operation with emergency stop, sensor-controlled wire feeding, and overload protection.
Application Areas
- Industrial nail manufacturing plants
- Construction material production facilities
- Packaging and pallet manufacturers
- Furniture and woodworking sectors
- All mass-production nail processing lines
Technical Specifications
- Production speed: max. 2500 nails/min
- Nail count in magazine: 240 – 300 (entered via screen)
- Nail diameter to be collated on wire: 2.1 mm – 3.2 mm
- Wire collating angle: 16° (11° optional)
- Vibrator diameter: 800 mm
- Vibrator speed: average 3000 nails/min (electronically adjustable)
- Main motor: 1.1 kW electronically speed controlled
- Welding system: IGBT, 3000 Hz; 7.5 KVA transformer
- Welding control: Electronic
- Conical magazine mechanism: Available
- Cooling water requirement: 6 lt/min at 25 °C (treated clean water)
- Air requirement: max. 0.2 m³/min at 6 bar
- Electrical requirement: 3x380 Volt 50 Hz 10 KVA